Boost Quality & Efficiency with Optical Sorting：Jinsixi Reaches New Heights in Precision Manufacturing.

    To overcome the efficiency and accuracy bottlenecks in the straightening and sorting stages of long screw production, Jinsixi introduced and put into operation a high-performance intelligent optical sorting machine. This move marks a key step for the company in intelligent manufacturing and quality control, aiming to completely solve the long-standing industry problem of low efficiency and poor accuracy in manual sorting after straightening.

    In the fastener manufacturing industry, especially for long screws, bolts,  combination screws and various non-standard screws with a high length-to-diameter ratio, slight bends and head tilts often occur after straightening. Traditional methods rely mainly on visual inspection or simple tools, which involve high labor intensity, low efficiency, and are prone to missed defects and misjudgments due to visual fatigue. This directly affects product quality stability and customer satisfaction, creating a bottleneck for production capacity and expansion into high-end markets.

    The newly introduced optical sorting machine integrates a high-resolution imaging system, intelligent image processing algorithms, and a high-speed precision sorting mechanism, providing an automated solution for comprehensive quality inspection of long screws. After implementation, sorting accuracy has increased to over 99.9%, significantly reducing the risk of defective products entering the market and improving product consistency and reliability. Introducing this optical sorting machine not only addresses a specific pain point but also represents an important step in Jinsixi’s push toward intelligent and digital transformation of its production system.

    In the future, Jinsixi will continue to explore and introduce more advanced technologies and equipment to create a more flexible and intelligent manufacturing process, consistently delivering high-quality products and services that exceed customer expectations.